ELECTROSTATIC FORCES IN INDIVIDUAL FIBERS
AND ITS RELEVANCE TO THE PERFORMANCE OF ELECTRET FILTERS AND FIBER PROCESSING
OPERATIONS.
JUAN P. HINESTROZA, PH.D.
CORNELL UNIVERSITY
The ability of detecting and measuring electrostatic charges and charge
distributions with nanoscale resolution can enable the fiber industry to
devise new strategies to solve electrostatic buildup and dissipation problems
present during fiber processing operations. While these problems are centuries
old, existing knowledge in this area is mainly empirical and Edisonian.
Most existing analytical techniques rely upon measuring the average charge
over many centimeters (and in the best case hundreds of micrometers) from
the surface of the fibers. While the average bulk charge may be zero far
from the surface, the local charge and charge densities a few nanometers
from the surface can be several orders of magnitude higher. The presence
of these highly charged domains (As shown in Figure 1) do affect the coverage,
dispersion, and diffusion of surface finishes, dyes, and anti-static additives
over the textile fibers. Today a comprehensive understanding of the electrostatic
behavior of high curvature low energy surfaces relevant to fiber operations
does not exist and one of the goals of our research group is aimed at building
basic knowledge of static buildup and dissipation at the molecular level
and its relevance to textile systems. Our group uses a combination of electrostatic
force EFM and chemical force microscopy CFM techniques to understand charge
trapping and detrapping mechanisms in Fibers. Our group uses EFM to locate
and quantify the presence of electrical charges with nanoscale precision
while minimizing the curvature effect of the sample while we used CFM to
identify specific chemical functional groups or molecular structures that
could be responsible for charge trapping and detrapping mechanisms.
The deleterious effect of solvent exposure on the performance of electret
filters has been a topic of controversy during previous years. Electret
based filters are considered to be the most efficient in capturing
submicron sized particles while providing minimal pressure drop. It is
believed
that exposure to some solvents may have a negative effect of the
filtration performance of electret filters. While solvent-induced charge
degradation
of the fibers is usually suggested as the root cause of this phenomenon,
there has not been a direct measurement capable of validating this
hypothesis. Recently, it was demonstrated that Electrostatic Force Microscopy
(EFM)
could indeed be used to directly probe solvent-induced charge degradation
in electret filter media. In fact, Electrostatic force gradient images,
obtained by monitoring the shifts in phase and frequency between
the oscillations of the biased AFM cantilever and those of the piezoelectric
driver, can be used to quantify the extent of charge degradation
caused
by the immersion of the fibers into a widely commercial solvent as
shown in Figure 2.
Currently our group, in partnership with Warren Jasper at NCSU, is
aiming at correlating the observations at a nanoscale made with our
AFM and CFM microscopes
with those of macroscopic tests commonly used in the Textile and Fiber
Industries. Several challenges need to be surpassed before we can
claim success as at
this level of granularity, the geometrical and electrical effects
of the EFM probe
and the surface on which the specimen is mounted play significant roles
in distorting the E-field. According to Maxwell’s seminal work at the end
of the 19th century, the mapping of the E-field or the vector potential will
be sufficient to solve for the charge distribution. Although in theory this
is straight forward, solutions to Poisson’s equation for arbitrary
boundary conditions such as those present in fiber-based systems are not
trivial and
expensive computational methods are required. Information about our work
in the area of Textiles Nanotechnology can be found at http://www.HinestrozaResearch.com
|